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Industrial RTR System
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D.SeeLG-160-B Aluminium Wheel RTR System

D.SeeLG-160-B Aluminium Wheel RTR System

D.SeeLG-160-B Aluminium Wheel RTR System developed by Dandong NDT Equipment Co., Ltd. For domestic users tailored to a fully automatic equipment. Since the products into the market, has completed four update, accumulative total has more than 100 sets of sales system. System design from the original clip type single detection to C arm structure of present pipeline detection, can complete the detection of 12~26 inch wheel product, According to the needs of users...

·                                 Unit is mature and reliable

·                                 Convenient field installation and debugging, shorten the timing

 

D.SeeLG-160-B Aluminium Wheel RTR System developed by Dandong NDT Equipment Co., Ltd. For domestic users tailored to a fully automatic equipment. Since the products into the market, has completed four update, accumulative total has more than 100 sets of sales system. System design from the original clip type single detection to C arm structure of present pipeline detection, can complete the detection of 12~26 inch wheel product, According to the needs of users, the mechanical structure with up to 30 inches has unique design maximum wheel detection range, has the characteristics of large range of product detection, high detection efficiency, praised by users, and won the "High-tech Products" and "National Torch Plan The Project" title.

The type B is the latest products, it is designed for automobile wheel hub and the design of a new generation of automatic on-line detection imaging system, C type arm detection structure and L type chain transmission form of the international forefront, hub import and detection of lead room adopts roller conveyer, can be connected with the wheel production line do on-line detection. The system is composed of X-ray flaw detection machine, image intensifier imaging unit, computer image processing system, monitoring system, mechanical system, electrical control system and protection and warning system is composed of seven parts, covers the light, machine, electricity three kinds of technology, by means of X-ray and the imaging unit matching, real-time observation to detect image wheel, in order to determine the existence of internal defects and defect types and grades, the storage and processing of images by computer image processing system, in order to improve image clarity ensure the accuracy, evaluation.

As the most important part of imaging system, image intensifier imaging unit, use the products of THALES ELECTRON DEVICES, high resolution, low noise, large dynamic range is the main features of the product, provide reliable image information for the user

Fourth generation wheel hub X-ray detection system to absorb the advanced technology of similar products abroad, and combined with the requirement of customers, intelligent control system with PLC controller as the core, friendly human-machine dialogue interface, wheel type recognition, the rapid establishment of testing procedures in advance function, using the servo driver and rotary encoder complete detection of moving wheel, with manual / automatic two kinds of control modes, easy to combine with production line. The mechanical system is the use of L type chain transmission of the most advanced, C type arm rotating mechanism is the use of aluminum profile design, the detection mechanism is much better than the traditional clamp type, ordinary chain drive to ensure the smooth operation and reliable hub

Wheel type recognition is through the friendly human-machine interface (HMI) touch screen to input wheel type number, set in advance, automatic call process in pipeline detection, through the touch screen and PLC communication, execution machine action, can store 20 sets of data, which can match the detection of 20 different wheel type.

Electrical automatic control is through the friendly human-machine interface (HMI) trajectory touch screen designs different wheel type, can complete the detection of the wheel type step by step voltage memory, including pushing device into pieces, to be a lifting, import and lead window opening and closing, L type chain in the same direction and reverse translation, C type arm angle and hub of different detection part of the value, current value, the memory program according to the hub number stored for automatic call, continuous and adjustable mechanical movement speed, the transmission speed including roller conveyor speed, L type and C type arm mechanism of chain 8 adjustable rotation speed, the hub location error is less than 5mm, L type the drive chain is the fastest speed of up to 40m/min, suitable speed can be preset according to the actual needs of users. Compared with the traditional electrical control, greatly reducing the work intensity of operators, no longer need to operators work in the process of testing repeatability, only need administrator according to different type wheel preset parameters can be a simple application, the overall design concept of the one-touch operation can automatically complete a series of efficient, precise mechanical action, stable, reliable.

This unit is mature and reliable, durable degree determines whether the system in the online customer long-term continuous and reliable operation, the system configuration of the unit provide market nearly 20 sets at 2010, has been strict on-site test, product maturity in the same industry far ahead

The control cabinet is arranged in the detection chamber, the scene without  cable connection, convenient field installation and debugging, shorten the timing

In the semi automatic function, it can count and print some type hub of the day (current) a number of detection, pass / fail (Note: semi automatic state pass / fail need artificial judgment)

The system is the automatic detection system of mature hub, advantages of the system is whthout change the hardware, automatic recognition software based on imaging unit upgrades, wheel type identification module is added and defect can be added to realize automatic function of the system upgrade.

The generator is arranged on the lead room, and workplace environment isolation to reduced dust adsorption circuit on the board, conducive to the service life.

1.The design and manufacture of products in accordance with the following standards

JB/T7788-1995《Industrial X-ray detection machine protection rules》

JB/T8764-1998《General technical conditions of X-ray tube industrial inspection》

JB/T5453-2004《Industrial X-ray image intensifier system technical conditions》

JB/T6221-2004《General specification for industrial electric X-ray flaw detection machine》

JB/T7412-1994《Fixed (mobile) industrial X-ray flaw detection machine》

GBZ117-2006《Detection of radiological health protection standard industrial X-ray》

JJG40-2001《X-ray flaw detection machine》

GB18871-2002《Ionizing radiation protection and radiation safety standards》

JB/T9402-1999《Test methods for properties of X-ray flaw detection machine industry》

2.Application: P. R. China JB4730-2005AB & USA ASTM E155-2005